The Ultrasharp process utilizes a Kaliburn Spirit high density plasma system with Inova arc voltage control, a Burny CNC with Advanced Command Messaging (ACM) and SigmaNEST software with HDX technology.

Simply nest parts using SigmaNEST HDX and load the program into the Burny CNC. The SigmaNEST HDX processes parts specifically for precision plasma cutting. It assigns special lead-ins and lead-outs to each part to eliminate divots in small holes. It adjusts gas pressures, plasma amperage and height controls while it generates the cutting program and automatically calibrates the NC toolpath to achieve a balance between pierce holds, feedrates and advance-off movements, resulting in cylindrical, taper-free holes.

After SigmaNEST has completed a program, the data is sent to the Burny controller. The Burny CNC distributes the cutting data contained within the SigmaNEST program by decoding the information and sending it through the proper channels. As plasma cutting takes place, cutting conditions are continually changing to ensure that every angle and arc are cut with optimal precision. 

The KALIBURN Spirit system is a powerful plasma supply that produces very consistent cut quality on all sides of the arc. Its superior torch design creates a more focused flame which eliminates the possibility of unwanted taper.

By combining the Kaliburn Spirit system with the Burny ACM-enabled controller and SigmaNEST HDX software, fabricators can achieve phenomenal UltraSharp hole quality, even at a 1:1 ratio!

If you need any further information about Ultrasharp, or would like to ask us any questions whatsoever, please don't hesitate to contact us or simply complete our Request Form.